Get custom packaging boxes in the USA with your logo, premium printing, wholesale pricing, and fast turnaround for apparel, retail, food, cosmetics, and more.
Solid color, pattern, message, logo, or full-color artwork
Sustainability Options
Recyclable board, recycled content, FSC-certified paper, paper inserts
Supply Format
Flat-packed or pre-assembled depending on structure
Sample Options
Structural sample, digital proof, plain sample, printed sample
Minimum Order Quantity
Based on material, dimensions, printing, and construction
Production Time
Confirmed after approval of artwork and final specifications
Delivery
Based on quantity, destination, and shipping method
Custom Lingerie Boxes Designed for Delicate Garments
Custom Lingerie Boxes are manufactured to protect and present intimate garments in a clean, organized, and brand-focused format. The dimensions, material, structure, interior arrangement, and printing can be developed around the actual folded lingerie rather than relying on a standard box size.
Lingerie may include lace, mesh, silk, satin, embroidery, molded bra cups, underwires, hooks, straps, bows, and delicate decorative details. Packaging that is too tight can compress structured cups or crease fine fabric. Packaging that is too large can allow garments to shift and lose their intended presentation.
A properly designed lingerie box provides sufficient room for the garment, tissue wrapping, insert, and removal clearance while avoiding unnecessary empty space.
What Are Custom Lingerie Boxes?
Custom Lingerie Boxes are personalized paper-based packaging boxes created for individual lingerie pieces, coordinated sets, bridal collections, subscription selections, and premium intimate apparel.
The garment can be folded, layered, wrapped in tissue, separated into compartments, or positioned around a fitted paper insert. The exterior can display a logo, brand colors, collection artwork, garment information, care instructions, or size details. Interior surfaces can include printed patterns, messages, campaign graphics, and coordinated branding.
The final structure should reflect the garment type. A lightly folded brief may require a shallow paperboard box, while a structured bra or multi-piece lingerie set may need additional depth, internal support, and stronger material.
Why Accurate Lingerie Box Sizing Matters
Lingerie packaging should be measured after the garment has been arranged exactly as it will be packed. The folded length, width, and height should include straps, cups, clasps, tissue paper, inserts, and any printed cards placed inside.
Structured bras should not be compressed simply to reduce the box depth. Lace, mesh, satin, and embroidered garments should also have enough room to prevent unnecessary pressure and friction.
Lingerie Type
Important Measurement
Recommended Internal Arrangement
Molded-cup bra
Cup width, cup height, underwire shape, and folded strap position
Shaped paperboard support with space around the cups
Soft-cup bra
Folded width, band thickness, and strap position
Tissue wrap with a shallow supporting insert
Bra and panty set
Combined folded dimensions and separation space
Divided insert or layered tissue presentation
Bodysuit
Folded body length, width, and fabric thickness
Flat rectangular layout with protective tissue
Corset or bustier
Boning structure, cup height, and closure thickness
Deeper rigid box with reinforced support
Shapewear
Folded dimensions and fabric compression
Smooth paper wrap with controlled internal clearance
Bridal lingerie set
Number of pieces and presentation sequence
Compartment insert, tissue layers, and ribbon lift
Materials for Custom Lingerie Boxes
The material affects the strength, surface quality, opening experience, print appearance, and level of protection. It should be selected according to the lingerie type, box dimensions, retail position, and delivery method.
Material
Suitable Use
Main Advantages
Important Consideration
SBS Paperboard
Retail lingerie packaging and lightweight sets
Smooth printing surface, clean folds, and detailed branding
Thickness should match the garment and box depth
Rigid Board
Premium, bridal, structured, and gift-positioned lingerie
Strong shape, luxurious presentation, and support for magnetic styles
Usually supplied assembled
Corrugated Board
Direct delivery and subscription lingerie packaging
Improved compression resistance and shipping protection
Flute thickness affects the finished box profile
Natural Kraft
Minimal paper-based presentation
Natural appearance and recyclable material options
Printed colors may appear muted on brown stock
White Kraft
Brighter printed packaging with a kraft-based structure
Cleaner background for logos and detailed graphics
Strength should be tested using the packed garment
Recycled Paperboard
Retail and subscription presentation
Supports recycled-content packaging requirements
Surface and thickness vary by selected stock
Paperboard Lingerie Boxes
Paperboard is suitable for folding cartons, sleeve boxes, shallow lid-and-base structures, pillow styles, and window boxes. It provides a smooth surface for full-color printing, logo placement, product information, patterns, and interior artwork.
The board thickness should be selected according to the folded garment depth and the number of lingerie pieces. Reinforced bottoms or folded side walls may be added when more structure is needed.
Rigid Lingerie Boxes
Rigid board creates a solid and premium presentation for bridal lingerie, luxury collections, corsets, bustiers, coordinated sets, and special-edition packaging.
The structure can support magnetic lids, sliding drawers, ribbon closures, shoulder-neck designs, and separate lids. Rigid boxes can be wrapped with printed paper, textured stock, soft-touch paper, or specialty coverings.
Corrugated Lingerie Boxes
Corrugated material is suitable when the printed lingerie box will also function as a delivery package. Its fluted internal layer provides additional resistance against compression during transportation.
E-flute and F-flute offer a thinner construction and relatively smooth printing surface. The box can include a branded exterior, printed inside lid, locking tabs, tear strip, or tissue-lined garment presentation.
Custom Lingerie Box Styles
The box style should be selected according to the garment shape, required protection, opening experience, storage requirements, and packaging process.
Box Style
Structure
Recommended Application
Available Features
Drawer and Sleeve
Inner tray slides from a printed outer sleeve
Lingerie sets, subscription selections, and premium reveal
Ribbon pull, thumb notch, divider insert, printed tray
Briefs, lightweight lingerie, and small folded pieces
Ribbon closure, window, printed sleeve, foil logo
Shoulder-Neck Box
Raised internal neck between lid and base
Premium lingerie presentation
Contrasting neck, deep base, decorative wrap
Ribbon Closure Box
Lid or panels secured with ribbon
Bridal and gift-positioned lingerie
Satin ribbon, printed lining, tissue paper, care card
Drawer Lingerie Boxes
Drawer boxes create a controlled product reveal. The inner tray may include a ribbon pull, paper tab, thumb notch, or finger cutout. A divider can separate bras, panties, garters, stockings, or other coordinated pieces.
The sleeve and drawer can use contrasting colors or connected artwork. The inside of the drawer may also be printed with a message or collection pattern.
Magnetic Lingerie Boxes
Magnetic boxes use concealed magnets inside the closing panel. This structure provides a secure closure without visible locking tabs and is generally produced from rigid board.
A paperboard insert can support molded cups, while tissue paper can protect lace and fine fabrics. The inside lid may contain a message, garment care guidance, collection story, or printed pattern.
Two-Piece Lingerie Boxes
A two-piece box includes a separate lid and base. It offers a clear top-opening presentation and can accommodate folded lingerie, structured pieces, or coordinated sets.
The base can contain a paper platform, compartment divider, ribbon lift, or tissue-lined section. The lid may fully cover the base or use a shallower depth to reveal a contrasting lower section.
Lingerie Boxes with Windows
A die-cut window can display the garment color, lace texture, printed pattern, or selected portion of the lingerie without opening the package.
The window can be positioned on the lid, front panel, sleeve, or side wall. Its size should be balanced with the required structural strength and level of privacy. A clear protective film may be added behind the opening.
Inserts, Dividers, and Tissue Presentation
The interior arrangement should keep garments organized without pressing against delicate surfaces or altering structured areas.
Interior Option
Primary Purpose
Suitable Lingerie
Die-cut paperboard insert
Holds the garment in a defined position
Bras, lingerie sets, and bodysuits
Molded-cup support
Protects cup shape from compression
Molded and padded bras
Compartment divider
Separates multiple pieces
Bra and panty sets, bridal sets, subscriptions
Folded paper platform
Raises the product for presentation
Flat-folded lingerie and shapewear
Tissue wrap
Reduces direct contact with box surfaces
Lace, silk, satin, mesh, and embroidered garments
Ribbon lift
Helps remove the product without pulling the fabric
Premium and structured lingerie
Care-card slot
Keeps printed information separate from the garment
Premium sets and subscription packaging
Paper band
Holds folded pieces together
Briefs, panties, soft bras, and lightweight sets
Tissue paper can be printed with a repeating logo, pattern, or brand color. It should be folded without placing excessive pressure on bra cups, underwires, lace trims, or decorative elements.
Logo Printing and Branding
Custom Lingerie Boxes can be printed inside and outside. Artwork can be applied to the lid, base, sleeve, drawer, interior panel, closing flap, or insert.
CMYK printing supports multicolor graphics, gradients, patterns, and photography. Pantone printing can be used when a specific brand color must remain consistent. Digital printing may suit selected shorter quantities, while offset printing can provide consistent reproduction across larger production runs.
Brand elements may include the logo, collection name, garment size, care information, material details, QR code, website, social media details, interior message, and custom pattern.
Finishing Options
Matte lamination creates a smooth, non-reflective surface. Gloss lamination gives printed colors a brighter and more reflective appearance. Soft-touch lamination provides a velvet-like texture suitable for premium lingerie packaging.
Foil stamping can highlight the logo, border, collection name, or selected artwork. Spot UV adds glossy contrast over a matte surface. Embossing raises the selected design, while debossing presses it into the box surface.
Ribbon pulls and ribbon closures can be produced in coordinated colors. The ribbon width and attachment position should suit the size and weight of the box.
Sustainable Lingerie Packaging Options
Custom Lingerie Boxes can be manufactured using recyclable paperboard, recycled-content stock, kraft material, FSC-certified paper, water-based coatings, and paper-based inserts.
Right-sized dimensions can reduce excess material and internal void space. Tissue paper, molded pulp, and paperboard dividers can replace selected plastic-based internal components.
The recyclability of the finished box depends on the material, coating, adhesive, window film, lamination, insert, and decorative finishes used in production.
Sampling Before Production
A structural sample should be tested with the actual lingerie before full production. This confirms the internal dimensions, cup clearance, strap placement, insert position, material strength, closure performance, and ease of product removal.
A printed sample can also be used to review logo placement, colors, artwork alignment, interior printing, ribbon position, foil, embossing, and surface finish.
Estimate the Cost of Custom Lingerie Boxes
The price of Custom Lingerie Boxes depends on the finished dimensions, selected material, board thickness, box structure, printing coverage, finishing treatments, tissue paper, ribbon, insert design, quantity, and delivery destination.
Rigid magnetic and drawer boxes generally require more material and production stages than flat-packed folding cartons. Custom compartments, molded supports, interior printing, foil stamping, windows, and specialty wrapping papers may also affect the final quotation.
Accurate pricing requires the folded garment dimensions, lingerie type, number of pieces per box, required quantity, preferred material, box style, printing details, interior arrangement, and delivery location.
Create Lingerie Packaging Around the Actual Garment
Custom Lingerie Boxes should be designed around the garment’s structure, fabric, folded position, and presentation requirements. The correct combination of sizing, material, insert, tissue, printing, and opening style can protect delicate details while creating an organized and recognizable brand experience.
A product-specific structure helps maintain bra cups, separate coordinated pieces, reduce fabric movement, and present the lingerie neatly when the customer opens the box.
Molded-cup bras should be arranged in a box with sufficient depth and a shaped paperboard support. The cups should remain in their natural position rather than being flattened. Tissue paper can be placed around the garment, but it should not be packed tightly inside the cups.
The correct size depends on the bra cup structure, folded band width, panty thickness, and presentation layout. Both pieces can be layered with tissue or separated using a compartment insert. The complete arrangement should be measured after folding before the internal box dimensions are finalized.
Smooth paperboard or paper-wrapped rigid board is suitable when paired with tissue paper or a protective paper lining. The internal surface should be clean and free from rough cut edges that could catch lace, mesh, embroidery, or satin fabric.
Yes. Custom paperboard dividers or fitted inserts can create separate areas for a bra, panties, stockings, garters, or care cards. Compartments help prevent pieces from mixing and provide a more organized presentation for coordinated lingerie sets.
Tissue paper is usually sufficient for lightweight, unstructured garments that only need surface protection and an organized fold. Structured bras, corsets, multi-piece sets, or lingerie with heavy decorative elements may benefit from a fitted insert that controls movement and protects the garment’s shape.
Order Custom Lingerie Boxes from Custom Packaging Boxes USA | Custom Boxes | TCP
We produce Custom Lingerie Boxes for Apparel & Fashion programs with consistent print quality, structural accuracy, and packaging that supports ecommerce shipping and retail presentation. Share your dieline or product dimensions and our team will confirm board stock, coatings, and MOQ options for your schedule.
Share your artwork and quantity targets for Custom Lingerie Boxes and we will recommend the most cost-effective structure for your timeline. or speak with a packaging expert.