| Specification | Available Options |
| Product Type | Custom corrugated shipping and transport packaging |
| Box Styles | RSC, FOL, HSC, telescoping, die-cut, divided, reinforced |
| Flute Options | E-flute, B-flute, C-flute, BC double-wall, EB double-wall |
| Wall Construction | Single-wall, double-wall, reinforced configurations |
| Liner Options | Natural kraft, white liner, selected recycled-content board |
| Dimensions | Custom length × width × depth |
| Board Selection | Based on packed weight, stacking, handling and protection requirements |
| Strength Criteria | Edge-crush, burst and project-specific board performance where required |
| Insert Options | Dividers, partitions, trays, corner supports, bottle separators, pads |
| Product Layout | Single item, multipack, divided, layered, pallet-ready case |
| Closure Options | Tape-sealed flaps, overlapping flaps, die-cut locks, separate lid |
| Handle Options | Die-cut handle, reinforced grip, access cutout, no handle |
| Printing | Flexographic, digital, CMYK, Pantone, lithographic |
| Print Areas | Exterior panels, interior, flaps, dividers, inserts |
| Branding & Marks | Logos, handling symbols, SKUs, barcodes, QR codes, product information |
| Protective Features | Reinforced corners, edge supports, dividers, cushioning components |
Custom corrugated shipping boxes use fluted board to provide structural support for products moving through storage, handling, distribution, and delivery.
The right shipping carton depends on more than outer dimensions. Product weight, fragility, stacking pressure, orientation, internal movement, and the number of items packed together all influence the box structure.
The flute profile, wall construction, closure, dividers, and board strength can therefore be selected around the actual packed product.
Key Customization Options
- Custom length, width, and depth
- E-flute, B-flute, and C-flute
- Single-wall and double-wall board
- Kraft and white corrugated liners
- RSC, FOL, HSC, and telescoping structures
- Reinforced corners and panels
- Corrugated dividers and partitions
- Bottle and jar separators
- Custom handles and access openings
- Exterior and interior printing
- Handling marks, barcodes, and QR codes
Corrugated Shipping Box Styles
Different shipping applications require different carton structures.
| Box Style | Best Suited For |
|---|---|
| Regular Slotted Carton (RSC) | General shipping, ecommerce, warehouse and distribution |
| Full-Overlap Box (FOL) | Heavy or fragile products needing stronger top and bottom panels |
| Half-Slotted Carton (HSC) | Products loaded from the top or used with a separate lid |
| Telescoping Box | Long, flat, adjustable-depth or irregular products |
| Die-Cut Shipping Carton | Products requiring custom tabs, locks, handles or unusual dimensions |
| Divided Shipping Box | Bottles, jars, components and multiproduct shipments |
| Double-Wall Carton | Heavier goods and applications requiring greater stacking strength |
Regular Slotted Shipping Cartons
The RSC is one of the most widely used corrugated shipping structures.
Its outer flaps meet near the center when closed, creating a practical carton for apparel, packaged food products, household goods, electronics, components, retail merchandise, and general warehouse shipments.
RSC boxes can be customized by dimensions, flute, board strength, printing, and internal dividers.
Full-Overlap Shipping Boxes
Full-overlap cartons use top and bottom flaps that extend across most or all of the box width.
The overlapping layers create additional board thickness at the top and base, making this structure useful for heavier, dense, or fragile products.
FOL boxes can be combined with internal supports when additional product separation is required.
Corrugated Flute Options
The flute profile influences thickness, cushioning, compression performance, and print appearance.
E-Flute
E-flute has a relatively thin profile and works well for compact shipments, smaller retail goods, cosmetics, accessories, and products where a cleaner printed surface is important.
B-Flute
B-flute provides a useful balance of cushioning and crush resistance for general shipping cartons, electronics, retail products, and medium-weight goods.
C-Flute
C-flute is commonly suited to larger shipping cartons where greater cushioning and stacking support are required.
Double-Wall Corrugated
Double-wall constructions combine two fluted layers with additional linerboard.
Options such as BC or EB double-wall can be considered for heavier products, fragile items, warehouse stacking, and more demanding distribution conditions.
Board Strength and Wall Construction
Flute type alone does not determine shipping-box performance.
The linerboard, medium, wall construction, board grade, box dimensions, packed weight, and handling environment all contribute to structural strength.
Available constructions can include:
- Single-wall board
- Double-wall board
- Reinforced panels
- Reinforced corners
- Added edge protection
- Custom internal supports
Where a project has defined performance requirements, corrugated board can also be specified according to relevant strength criteria such as edge-crush or burst performance.
Custom Sizes for Better Product Fit
A shipping carton should be sized around the fully packed product.
The internal dimensions may need to account for:
- Protective wraps
- Dividers
- Product trays
- Bottle separators
- Corner supports
- Multiple units
- Accessories
- Cushioning materials
A closer fit helps reduce unnecessary movement and can reduce the amount of empty internal space.
For irregular or fragile products, the insert and outer carton should be developed together.
Corrugated Dividers and Partitions
Multiproduct shipments often need internal separation.
Possible structures include:
- Cross partitions
- Bottle dividers
- Jar separators
- Cell partitions
- Corrugated pads
- Layer sheets
- Corner supports
- Fitted trays
- Raised platforms
A bottle shipment, for example, can use individual cells to separate containers, while electronics components may use divided sections to keep accessories away from the main product.
Packaging for Fragile Products
Glassware, ceramics, candles, bottles, electronics, and other fragile products often require more than a stronger outer box.
Protection can combine a corrugated carton with:
- Internal partitions
- Edge supports
- Corner protection
- Product cradles
- Layer pads
- Molded pulp components
- Other product-specific cushioning
The protective layout should be selected according to the weight, shape, fragility, and number of products packed together.
Custom Printed Corrugated Shipping Boxes
Custom printed corrugated shipping boxes can carry identification and branding directly on the outer carton.
Printing may include:
- Company logo
- Product name
- Handling instructions
- Orientation symbols
- SKU information
- Barcodes
- QR codes
- Batch or lot information
- Warehouse markings
- Return instructions
Flexographic printing works well for straightforward logos, symbols, and shipping information, while digital or lithographic options can support more detailed artwork where appropriate.
Kraft and White Corrugated Shipping Boxes
Natural kraft liners provide the familiar brown corrugated appearance and work well with simple logos, handling graphics, and one- or two-color printing.
White liners create a brighter surface for brands that need more visible graphics, product identification, or multicolor printing.
The liner should be selected together with the board construction rather than purely for appearance.
Industries That Use Corrugated Shipping Boxes
Ecommerce and Retail
Shipping cartons can be developed for apparel, footwear, home products, books, beauty products, accessories, toys, and general merchandise.
Electronics
Custom dividers and trays can organize devices, components, chargers, cables, and related accessories.
Glass, Bottles and Jars
Partitioned cartons can separate glass containers, candle jars, beverage containers, cosmetic bottles, and other fragile cylindrical products.
Industrial and Manufacturing
Corrugated cartons can hold tools, hardware, replacement parts, components, and manufactured products according to their weight and dimensions.
Food and Beverage
Appropriately packaged food products, bottled goods, meal components, and multipacks can use corrugated outer shipping cases.
Apparel and Footwear
RSC and other shipping cartons can be sized around folded apparel, shoe boxes, uniforms, fashion accessories, and grouped retail products.
Designing the Right Shipping Carton
The best corrugated shipping box starts with the packed product and expected handling conditions.
Product weight influences board construction. Fragility determines the need for partitions or cushioning. Stacking requirements affect carton strength, while product dimensions determine the most efficient structure.
Combining the carton style, flute, wall construction, internal protection, and printing creates shipping packaging designed around the actual product rather than a generic box size.
They’re used for securely shipping products in eCommerce, retail, industrial, and subscription box industries.
A Regular Slotted Carton has outer flaps that meet near the center when closed. It is commonly used for general shipping, storage, fulfillment, and distribution.
E-flute, B-flute, and C-flute are common single-wall options. BC and EB combinations can be used for selected double-wall applications.
Yes. Corrugated partitions, bottle separators, cell dividers, trays, corner supports, and layer pads can be designed around the packed products.
Yes. Logos, handling marks, product information, SKUs, barcodes, QR codes, and other approved shipping graphics can be printed on selected panels.
Related Products
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